Creating a One Piece Flow and Production Cell

Discover how top-tier manufacturers cut waste, speed up delivery, and build quality into every unit—one product at a time.

In this practical, step-by-step guide, you'll learn how to design, implement, and sustain a One-Piece Flow system based on Toyota's world-class production model. Whether you're managing a factory, a production cell, or even a lean office environment, this book will show you:

✅ How to transform batch processes into smooth, synchronized flows
✅ How to balance workstations for maximum efficiency
✅ How to spot hidden bottlenecks—and remove them permanently
✅ How to build visual layouts and apply pull systems
✅ How to run a full workshop and train your team on lean flow

Say goodbye to overproduction, idle time, and constant firefighting.

This is your complete guide to building rhythmic, waste-free production cells that deliver quality at speed—just in time.

Dr. Eng. Mohammed Soliman is a professor of Industrial and Systems Engineering and a lecturer at the American University in Cairo. He is an international Lean consultant, author of over 140 scientific publications and books, and an executive advisor specializing in continuous improvement.